From Chai Tea to Soap: How One Nova Scotia Maker Is Building a Plastic-Free Bath Business

Melanie Carpenter, a public health dental hygienist in Nova Scotia, discovered that handmade bath and body products could replace plastic-packaged alternatives while delivering superior skin benefits. Her business, Simply Beeswax All Natural Products, now produces over 45 different handmade soaps, solid lotion bars, natural deodorant, and 100 percent pure beeswax candles, all designed to eliminate single-use plastic from daily routines.

What Inspired a Dentist to Start Making Plastic-Free Soap?

Carpenter's journey began in British Columbia, where she fell in love with handmade soaps and took soap-making classes. When she moved to Ontario with her husband, he introduced her to beeswax candles, and she taught herself to make lip balms through research and experimentation. The couple began selling their products at local fairs, and when they relocated back to Carpenter's home province of Nova Scotia, friends encouraged her to sell at farmers' markets. That encouragement led to the launch of her business 12 years ago, combining her passion for soap-making with her expertise in beeswax products.

What sets Carpenter's approach apart is her commitment to sourcing materials responsibly. She prioritizes Canadian suppliers whenever possible, purchasing bulk beeswax from a beekeeper in Manitoba and sourcing bath and body supplies from local vendors in Nova Scotia, Ontario, and British Columbia.

How Does Scent Inspire Product Innovation?

Carpenter's creative process centers on everyday sensory experiences. When her mother made her a cup of chai tea, she loved the aroma so much that she analyzed the tea's ingredients and matched them to essential oils she had on hand, then incorporated the tea itself into a soap. Her spiced coffee soap followed a similar path, combining essential oils, French vanilla fragrance, and actual coffee grounds. This scent-driven approach has become her signature method for developing new products.

One of her most popular creations emerged from this practice. A blend of lavender and ylang-ylang essential oils inspired her to develop a relaxation lotion bar made with shea butter, beeswax, and almond oil. She describes these solid lotion bars as particularly practical for travelers since they are not liquids and conform to travel regulations without the bulk of traditional lotions.

Ways to Build a Plastic-Free Bath Routine

  • Solid Soap Bars: Replace liquid body wash and bar soap in plastic bottles with handmade soap bars that last longer and require no packaging beyond paper or cardboard.
  • Lotion Bars: Substitute conventional moisturizers in plastic containers with solid lotion bars made from natural butters and oils, ideal for daily use and travel.
  • Natural Deodorant: Switch from plastic-packaged conventional deodorant to solid, plastic-free alternatives made with beeswax and natural ingredients.
  • Beeswax Candles: Replace paraffin candles in plastic packaging with pure beeswax candles, which Carpenter notes clean the air as they burn and benefit people with allergies.
  • Solid Dish Soap: Transition from liquid dish soap in plastic bottles to solid dish soap bars that reduce packaging waste and last longer.

Carpenter's most popular products reflect what customers value most. Her Oatmeal Honey soap is so effective for skin health that a physician refers patients to her specifically for this product. Patchouli soap ranks as a close second in popularity, while her children's glycerin soaps with embedded figurines appeal to both kids and adults. For candles, her tealights and tapers (dinner candles) are the bestsellers.

Looking forward, Carpenter plans to expand her plastic-free line significantly. Shampoo bars and salt soap bars are expected to launch within the next few months, addressing another major category of personal care products typically sold in plastic bottles. She has also made over 45 different soap varieties and is exploring new techniques, such as soap embeds and piping designs that mimic frosting on cupcakes.

Her work demonstrates that the shift toward plastic-free personal care is not just an environmental trend but a practical alternative that delivers tangible benefits. By focusing on natural ingredients, Carpenter's products offer consumers a cleaner option without the chemical additives commonly found in mass-produced alternatives.

Currently operating as a part-time business, Carpenter creates products on weekends and evenings while working full-time as a public health dental hygienist during the school year. Her products are available at the Yarmouth Farmers' Community Market on Saturdays, at Carl's Store in Tusket in their Nova Scotia Loyal section, and at the Shelburne Guild Hall Market on Sundays during summer months.